Modelo 05
June 24, 2024
Descarga 02
July 09, 2024
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LIGHTING TOWERS ASSEMBLY LINE

ASSEMBLY AREA WITH 9 WORKING STATIONS
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AUXILIARY STATIONS FOR SMALL PRE-ASSEMBLY, CANOPY PRE-ASSEMBLY & MAST PRE-ASSEMBLY.
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INTEGRATED IN-LINE LIQUID, FUEL & EXHAUST EXTRACTION STATION.
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6.6 KW SINGLE-PHASE LOAD BANK.
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FINAL TESTING & QUALITY CONTROL

QUALITY AND TEST AREA WITH 4 STATIONS
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DESIGN

THE DESIGN PROCESS
The design process for a light tower involves creating multiple prototype designs, developing validation protocols, and conducting rigorous testing, always prioritizing customer needs. This ensures optimal performance, reliability, and compliance with industry standards, striving to be best-in-class in the market.
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GENERATORS SETS - MANUFACTURING

SMART WAREHOUSE
  • CNC CONTROLLED
  • 24H/7 RUNNING TIME
  • 12,000TN CAPABILITY
  • 400 SLOTS | 3,000 KG | 1,500 x
  • 4,200 x 150 mm (LxWxH) EACH
  • REAL-TIME PRODUCTION AND STOCK CONTROL
PUNCHING SYSTEMS
  • CNC CONTROLLED
  • 2 PUNCHING MACHINES
  • 1,500 x 4,200 mm PLATE HANDLING
  • PUNCHING SPEED 1,000 PUNCH/MIN
  • POSITIONING SPEED 150M/MIN | 250 RPM
  • PUNCHING PRESSURE 300kN
PANEL BENDER
  • AUTO LOADING & UNLOADING
  • CNC CONTROLLED
  • MAX DIAGONAL 3,500 MM x 90 KG
  •  Nº2 BENDERS
  • 200 mm DEEP
  •  2.5 mm THICK
  • ROTATING DEVICE
SYNERGETIC SYSTEM - BENDING MACHINE & AUTOMATIC STORAGE ROBOT

BENDING ROBOT.
Programmed in synchronisation with
the numerical control of the panel
bender machine.

  • 2,500 kN x 5.100 mm BENDING CAPABILITY
  • 90º or 180º BENDING ANGLES

BENDING MACHINE

  • CNC CONTROLLED
  • MANUAL LOADING
  • 100 Tn x 3,000 mm BENDING
    CAPABILITY
WELDING

ROBOT WELDING

  • 2,000 KG LOAD CAPABILITY

  • 5,000 mm LENGTH CAPABILITY

  • GK2 1mm WELDING WIRE

  • 120-200A INTENSITY

  • +16% CO2 ARGON GAS

MANUAL WELDING

  • 2 WELDING CELLS

  • 2 REWORKING CELLS

PAINTING LINE
  • ELECTROSTATIC PAINTING BY POLYMERISATION
  • PRE-TREATMENT BY SPRAYING – 6 HENKEL STEPS (Degreasing + Osmosis water washing + Activation + Conversion with Nanotechnology + Osmosis water washing + APNR nebuliser)
  • DOUBLET COAT APPLICATION: PRIMER COAT + PAINT COAT
  • 9 MIN COLOUR CHANGE
  • 99% POWDER RECOVERY

LINE CAPABILITY

  • 200 m LINE
  • 64 TRANSPORT LANCES – 300KG/EACH
  • MAX. 4500 x 2000 mm / PIECE
SOUNDPROOFING

  • CNC CONTROLLED

  • ROCKWOOL & FOAM

  • VOLCANIC ROCKWOOL AND  ISOVER

  • DENSITY 145KG/M3

  •  CLASS M0

  • WORKING Tº UP TO 750ºC

WATER JET

  • 3,000 BAR CUTTING PRESSURE WITHOUT ADDITIVE
  • 2 x 3,000 x 1,200 mm HANDLING
  • CAPABILITY
CANOPY PRE-ASSEMBLY

  • PRE-ASSEMBLY CELLS OF PARTS FOR FINAL ASSEMBLY
    The insulating material as well as small pieces are assembled onto the already painted piece to make an assembled unit, which will be subsequently mounted on the assembly line.

EXHAUST SYSTEMS & PIPES MANUFACTURING LINE
  • COLD ROLLED STEEL DC01 QUALITY “M”
  • 1.5 mm THICK STEEL TUBE WITH DIAMETERS FROM 50 mm UP TO 160 mm

OPERATIONS

  • SHEARING
  • TUBE FORMING
  • SAW CUTTING
  • CYLINDERING
  • PRE-ASSEMBLY OF SILENCER INSULATION
  • WELDING
CONTROL PANELS AND WIRING

  • 50,000 CONTROL PANELS PER YEAR
    (POWER AND CONTROL PANELS, DISTRIBUTION PANELS, EXTERNAL PANELS)

  • WIRING INSTALLATIONS

  • IN HOUSE DESIGN AND ASSEMBLING

  • HIMOINSA MADE CONTROLLERS

  • HARDWARE AND SOFTWARE
    (EPLAN, PRO PANEL, INVENTOR, AUTOCAD)

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GENERATORS SETS - ASSEMBLY

ASSEMBLY LINE
  • TYPE CIRCULAR LINE | “ONE PIECE FLOW”
  • 42 UNITS PER DAY
  • 4 TEST BENCHES
  • QUALITY CONTROL
  • CLEANING OF THE FINISHED PROCT
  • STRAIGHT LINE ASSEMBLY WITH CONVEYOR BELTS FROM THE FIRST STATION TO THE TEST BENCHES
  • 4 TEST BENCHESQUALITY CONTROL
  • CLEANING OF THE FINISHED PRODUCT